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Automotive Core Tools

9 modules

English

Lifetime access

Overview

This course includes

- Conceptual Virtual Sessions on APQP, PPAP, MSA, SPC, FMEA 

- Certification exam 

- Formats and Case studies

- Q and A + Assistance for implementation (Virtual)

Modules

Overview and Introduction

5 attachments • 20.5 mins

Chapter 1 - Introduction

Preview

Chapter 2 COQ

Preview

Chapter 3 Introduction of Core Tools

Preview

Chapter 4 Core tools and their edition

Chapter 5 Overview of 5 core tools

Preview

Core Tool 1 : APQP

21 attachments • 52.11 mins

Chapter 1 Introduction

Chapter 2 Importance of APQP & Major Element

Chapter 3 Fundamental of Quality Planning

Preview

Chapter 4 AIAG Model of Quality Planning

Chapter 5 Control Plan

Chapter 6 Appendices of APQP

APQP manual

APQP Efforts

72 pages

Formats of Control plan

0 Sample Control Plan

1 Sample Control Plan - Equipment - Setup

3 Sample Control Plan - Equipment - Fixture or Pallet Dominant

4 Sample Control Plan - Equipment - Tooling Dominant

5 Sample Control Plan - People Dominant

6 Sample Control Plan - Material or Component Dominant

7 Sample Control Plan - Method - PM Dominant

8 Sample Control Plan - Environment - Climate Dominant

APQP Process Assessment

APQP_Matrix

FORD_APQP

GF0047_120727_Supplier_APQP_Reporting_Template

Core Tool 2: PPAP

16 attachments • 1 hrs

Chapter 1- Introduciton and Purpose of PPAP

Preview

Chapter 2- PPAP Element and Status

Chapter 3- PPAP Element with formats and example part 1

Chapter 4-PPAP Element with formats and example part 2

Chapter 5 PPAP Element with formats 3 and Conclusion

01.Part submission warrenty_

Formats

01.Part submission warrenty_

05.PFD

06.FMEA

07.Control plan

08.PPK study

09.MSA Report

14.Appearance Approval report.

Internal Production Part Approval Process Manual_Rev B

PPAP

75 pages

Core Tool 3: FMEA

6 attachments • 1 hrs

Chapter 1: FMEA Introduction Part 1

Chapter 2: FMEA Introduction 2

FMEA (AIAG_VDA)_Version 1_V0-2

235 pages

PFMEA-Handouts

193 pages

FMEA (AIAG_VDA)_Version 1_V0-2

VDA AIAG FMEA

Core Tool 4: SPC

11 attachments • 40.88 mins

Chapter 1 Control Chart Concepts - Part 1

Chapter 2 Control Chart Part 2 - Variable Chart (Xbar & R & S Chart)

Chapter 3 Control Chart Part 3 - Variable Chart with Minitab

Chapter 4 Control Chart Part 4 - Attribute Charts

Chapter 5 Control Chart Part 4 - Interpretatioin of Control Chart with 8 conditions

SPC

Formats

P Chart

C Chart

Attribute SPC Chart

XBar R & S Chart

Core Tool 5: MSA

9 attachments • 48.97 mins

Chapter 1- Accuracy & Precision

Chapter 2 MSA- Bias, Linearity & Stability

Chapter 3 MSA - Gage R&R

Chapter 4 MSA - Kappa Analysis for Attribute Data

MSA_Reference_Manual_4th_Edition

MSA Report for Attribute data example 2

MSA-GageR&R

MSA for Continuous Data

MSA Atribute

Core tools Case Studies

8 attachments

GF0047_120727_Supplier_APQP_Reporting_Template

FMEA Example

Statistical engineering an algorithm for reducing variation in manufacturing processes by MacKay, R. Jock Steiner, Stefan H

PPAP Case Study

PPAP in Automobile industry a case study

PPAP in Brass and Aluminum Foundry

PPAP_Manual_QA3525_r8

JVSSupplier-PPAP-Workbook-REV-02JUN21

Core Tool Exam for Certification

4 attachments • 2 hrs

Automotive core tools

Recording of live class of core tools

Live class of Core tool 1/4 - Recording

Live Class of Core tool 2/4 - Recording 2

Recording of live class held online in June 2023

2 attachments

Live Class Core tool 3/4 - Recording

Live Class of Core tool 4/4- Recording of live class

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